Gearbox installation on a Trunnion Ball Valve
Installing a gear box on a Trunnion ball valve is no easy task. In fact, if you want to learn be ready to get your hands messy. It is recommended to buy some gloves that are suitable to wear for the lubrication process. Remember to always consult the manufacturer first.
Start by generously lubricating the stem of the valve. We use an industrial high-performance grease that works with the same temperature ratings as our valve.
Apply grease to the stem, stem key, and dowel pin and insert the stem key into the stem slot. The dowel pin will be inserted through the stem key and into the stem to hold the stem key in place within the stem slot.
Apply the grease to four (4) of the bolts and insert them into the mounting pad in the holes closest to the end flanges. This is necessary due to having less clearance to insert these four (4) bolts after the gear is installed due to the curvature of the valve body.
Once it is generously lubricated the gearbox should fit easily over the stem and stem key. Inside the gear housing there is a slot that fits the assembled stem and stem key. You need to ensure proper alignment of the slot in the gear housing with the stem and stem key. The travel stops may need to be loosened and the wheel turned in order to properly align the bolt-holes in the bottom of the gear housing with the bolt-holes through the mounting pad.
Next, insert the other four (4) bolts through the bottom of the mounting pad and thread them into the bottom of the gearbox, also threading in the four (4) bolts that were inserted into the mounting pad at an earlier stage. Next, add the washers and nuts to the bolts and tighten them down. Once you have installed the handwheel be sure to operate the valve one full cycle and adjust the travel stops accordingly to the open and closed positions. This means turning the handwheel to go from its fully open position to fully closed position, adjust the travel stop for the closed position. Then turn the handwheel back the other way to go from its fully closed position to fully open position, adjust the travel stop for the open position.
Check out our video on youtube as we show you how to install a gearbox by our valve experts. Contact us with any questions 281-463-1474 or Info@gvcintl.com
Source: Global Valve and Controls, Houston TX