"In the fierce market competition, and who has the right technology, who has excellent product quality, who can constantly develop new products, who will be able to head start in the competition won." Zhejiang Yongjia Valve Association, Inter-Xuan Ye May 21, held in Hangzhou, China General Machinery Industry Association, the fifth branch of the second valve, said members of the General Assembly.
The overall level of the industry needs to be improved
Valve oil, chemical, power station, long-distance pipeline, shipbuilding, nuclear industry, a variety of low-temperature projects, aerospace and marine oil and other economic sectors indispensable fluid control equipment. After 20 years of development, China is about 6000 companies of all sizes valves are more than the number of firms in the world first, in which more than 5 million yuan annual output value there are 900.
From the product point of view, China's valve industry is now capable of producing more than a dozen major categories products, such as gate valve, globe valve, ball valve, butterfly valve, safety valve, check valve, throttle, plug valves, pressure reducing valve , diaphragm valves, steam traps, emergency shut-off valve and so on, the maximum temperature reached 570 , a minimum of -196 , the maximum pressure of 600MPa, the largest diameter to 5350 millimeters.
In addition, according to the relevant sectoral statistics, China's valve market turnover each year up to 500 billion yuan, of which the market been more than 100 billion yuan of foreign occupation of the valve business. Although the reform and opening up of China's valve industry made great progress, but there are still some problems: Since the low-level redundant construction, resulting in the valve leading products companies continue to be low-end mass products.
In addition, China's current production of various valves widespread leakage, internal leakage, appearance quality is not high, short life, the operation is not flexible and valve electric devices and pneumatic devices are not reliable shortcomings, some of the products only is equivalent to the early 80s of last century the international level. Some high temperature and pressure and critical devices in need of the valve is still dependent on imports. In addition, the industrial structure of China's valve industry, valve industry, industrial chain, as well as the degree of specialization and other aspects of the industry, both in comparison with foreign countries there is a big gap.
Industry expert analysis, resulting in poor product quality of domestic valve is mainly due to: the market rapidly expanded, the original state-owned enterprises have Guantingbingzhuan valve, private enterprises developed rapidly. The starting point for private enterprises is low, technical force is very weak, poorly equipped, the products are mostly to imitate the production, especially in low-pressure valves used in water supply and drainage, a problem more serious.
Driven product development, technological innovation
So how do you break through this bottleneck and speed up the valve industry development? China General Machinery Industry Association valves Branch of Bank of legislation that the Secretary-General's Song, according to the valve market changes and the future national development projects for some time and related policies of the next valve business of technology and product development should focus on the following aspects:
In product development, it is necessary for large projects, one developed complete sets of Engineered Valves, and second, focus on the multi-species and multi-product manufacturing specifications. Based on the current national key project development plan, the valve industry, "Eleventh Five-Year" period and the demand for the next few years, mainly in long-term pipeline valves, "Water Diversion Project" and other fields. Only long-term pipeline valves, "Eleventh Five-Year" and the coming years are also expected to build 20,000 km of gas pipeline, pipeline ball valve for large great demand. "Eleventh Five-Year" period is expected to a new high-pressure pipeline 5,000 kilometers of crude oil requires large-diameter high-pressure valves more than 3,000. "Water Diversion" is China's cross-century project, east, central and western third line needs a total investment of more than 450 billion yuan. Among them, the Eastern Water Project required a large number of large-diameter valve, special square valve, special valve and pump stations supporting the valve.
In technological innovation, we must attach importance to the adjustment of product structure, research and development and international leading level of high value-added products is crucial. West-East line in charge of the tender, the domestic enterprises to defeat the valve is a painful lesson. Learn from their mistakes to the revitalization of the valve industry must be developed with high technological content and high added value, with the international leading level of valve products.
The implementation of technical innovation, research and development of new products, enterprises have couple of choices: First, scientific research institutions and institutions such as the recent Kaifeng High Pressure Valve Factory and a subsidiary of Chinese Academy of Sciences, "3D" company co-developed power plant boiler main steam valve is the leading international standard of products, its "pressure drop" significantly below international standards, in the power plant industry has a very broad prospects; second, in cooperation with foreign countries or to take the form of technology import, Zigong High Pressure Valve Co., Ltd. and Italy Simbi Long the company's co-operation to shorten our product in the valve gap with foreign countries. Of course, the conditions of the enterprises also can be independently developed.
In market development, the diversification should be implemented sales strategies, and strive to open up the international market. To open up international markets, we must first focus on the cultivation of foreign trade; Second, we must learn to use the Internet and information technology, to capture business opportunities; third can be some domestic foreign trade companies, with its channels to increase exports; the fourth is qualified enterprises can be set up outside the point of sale, or setting up factories.
Industry experts believe that the industry as soon as possible to change the status quo between the low-level redundant construction, the most effective way is through the joint between enterprises, mergers, and restructuring to achieve corporate expansion capital to further expand its market share, so as to stand in the competition unbeaten. This is more popular in today's international economic practices, but also the future direction of development of the industry during the valve problem. As long as there are joint enterprises may be may be so bold to try and break regional boundaries, breaking the boundaries of ownership, breaking the traditional boundaries of the professional division of labor, and strive to build a number of short-term value of more than 500 million yuan or 10 billion enterprise groups.
Valve manufacturing sector is an important component of machine-building industry is to economic development and national defense technology and equipment to provide a basic industry. More than 50 years, China's valve industry has come a hard journey as an entrepreneur, has made important achievements.
Various types of pumps across the country already has more than 3,000 manufacturing companies, the production pumps more than 2200 kinds of product variety, size 15000; annual industrial output value of more than 500 billion yuan; the pump price of stand-alone pump from the main nuclear power plant more than 100 million yuan to the car washing pump 6 yuan range. Of more than 2005 national-scale pump manufacturing enterprises with more than 800, employing 225,000 people, the completion of annual industrial output value of 38.082 billion yuan, up 29.4%; export delivery value of 5.685 billion yuan, up 5.3%, on the whole Pump the total exports of manufactured goods, exports of general machinery manufacturing 20.5% of the total.
It now has more than 4,000 valve manufacturer, output value of nearly 100 million business, super-50 million yuan nearly 200 companies. Valve products can produce more than 3,000 models, more than 4000 specifications; varieties include gate valve, globe valve, throttle valve, plug valves, ball valves, butterfly valves, diaphragm valves, check valve, safety valve, pressure reducing valve, Traps and other valves and so on, a total of 12 major categories. According to statistics, as of the end of 2005, there were more than the size of the valve manufacturing companies (annual sales income of 500 million Yuan or more) more than 1,200; completed a total industrial output value of more than 50 billion yuan, up 61%; a total profit of 3.0 billion , an increase of 77%; import and export delivery value of each contributed more than 20 billion U.S. dollars, an increase of more than 70%; and the estimated total value of industrial production for the entire industry should be more than 60 billion yuan.
In recent years, especially since reform and opening up, China's valve industry as an important part of the equipment manufacturing industry has achieved rapid development, the sustained, healthy and rapid development of a reliable guarantee. China's valve industry, through digestion and absorption of the world advanced technology and independent innovation, strengthening scientific and technological research and technology improvement, product quality and technology content have been a qualitative upgrading of industries have a higher level of integrated productivity and improve the degree of convergence formed a complete set of robust manufacturing system, the country's economic aggregate in the equipment manufacturing industry has a pivotal position to become China's vigorous development of equipment manufacturing industry an important force. Products are widely used in electric power, petrochemical, metallurgy, environmental protection, urban infrastructure construction and other production in all areas of life, many products reach the international advanced level. The next five years, with China and the world's rapid economic development, water diversion works, electric power, petroleum, gas, chemical, coal, ethylene, chemical, nuclear power plants and other industries strong investment in major construction projects, China's valve industry market has great potential, will usher in an unprecedented development. China will not only become the world compete valve giant target market, but also will become a huge market to dominate the world the protagonist valve.
China valve industry is bound to usher in a more brilliant bright future!
Wenzhou, a loud and mysterious name! Here, many, many months to create a miracle and the first in the country, known as "China International Consumer Goods Manufacturer"; here to have a China Electric Capital, China shoes, Chinese brush, Chinese Auto with capital, lighter production base in China, China's shaving to be a knife base, China valve village and the Chinese cities such as valves 28 Guo Zihao production base and gold cards; there is also the world known as "China valve Capital."
With the shoes, clothing and electrical appliances, and other well-known industry comparison, the valve industry in Wenzhou relatively slower, more famous later, the basic is still in a state of obscurity, in the city's economic status is often easily ignored. With the past few years may be more than 30% annual growth rate of pump and valve industry as a powerful economic force in the rapid rise in Wenzhou in 2004, the city's valve output up to 160 billion yuan, accounting for 45 billion output valve more than one third Yuan, accounting for one sixth of the city's entire industrial output value has become an important force in the industrial economy in Wenzhou, China valve industry's largest and most concentrated manufacturing center.
From the early 70s the first valve only to the birth of this piece of land has now been here more than 300 kinds of products can produce more than 3,000 valve specifications, pumps more than 200 kinds of more than 2000 specifications, from the municipal water supply and drainage facilities, pipeline to the field of oil and gas petrochemical pipelines; from ordinary people to the secret military facility housing the fields of valve products that range. Pump enterprise wide use of advanced CAD technology, numerical control technology, processing centers, automated production lines and other advanced technology and processing equipment, the product began to large-scale, high-parameter, sets the direction of development, has been Qinshan Nuclear Power Plant, Daqing Oil Field, Shougang, Baosteel, Capital International Airport, the Yellow River Xiaolangdi, FAW and other countries for large enterprises and key projects on the extensive use of technical equipment, and many products are also exported to Europe and the United States, the Middle East, Southeast Asia and other countries and regions.
The current valve Wenzhou enterprises have gradually changed in the past that low, small, scattered backward situation, through the merger integration means bigger and stronger enterprises, and start to stock, the group type, science and technology, export-oriented development, establish a the modern enterprise management system. Products from the past into the OEM with independent IPR and brands to the track, high technology, to achieve the leading domestic and international advanced level. Through the implementation of brand strategy of a large number of well-known brand stand out, unveiled and shouted out of the river north and south, becoming a significant industry leaders in the industry.