Category Archives: Flanged ball Valves

Valve Traceability

If you have ever purchased a valve from us then you already know we don’t just sell you a valve but provide you life long service and 24/7 technical support if any issues arise. All our valves 2″ and up come with valve traceability. This ensures us that we are able to track the valve where ever it may go. The valves have a special serial numbers that allows us to trace them back to the manufacturer date and all components that are used. A few questions that we get from our clients regarding valve traceability are;

Do you have to trace the valves often?

Not very often. Sometimes a customer will need parts and will send the serial number or they might have lost the Material Test Results and will send the serial number which allows us to look it up.

Why is it important to be able to trace a valve? 

It is important so you can trace the history of the valve from the time it was manufactured and all the components to when it was shipped, received and sold. We can trace the whole history. If we did not have valve traceability then It would be impossible to know whether the valves are manufacturerd to the right standard and are able to sustain the pressure that is needed.

As you may know the valves industry is becoming more and more competitive and having a valve traceability system is one way we stand out as a manufacturer. At Global Valve and Controls, our valves of course are NOT from China which is important to note as there are many companies that have their products shipped from the Middle East, India and China and there is no way to track where the parts are coming from. This is why we make sure to be one of the few valve manufactures that provide this service and be API 6D certified. Please see our website for certification https://www.globalvalveandcontrols.com/certifications.html

 

Global Valve and Controls serial numbers on the valves

Serial numbers ensures us we are able to trace the valves

Hydrostatic shell testing

Many times a client of ours will ask us to do additional testing to the valve/s before they purchase. One of the tests that is asked for is called hydrostatic shell testing and because we have our certification for API 6D such a test like this is no problem at all. Hydrostatic shell testing means that the shell, or the body of the valve will go through a pressure test. All valves MUST be hydrostatic ( WATER) shell tested to verify the valve can handle the maximum pressure it was built and designed for.  What you see in the video below is a hydrostatic test pressure, usually 1½ times the rated working pressure is applied to an assembled valve to verify the structural integrity of the pressure containing parts. Pipeline valves commonly go through these types of tests to ensure there are no leaks. Check out our Youtube page and you will see one of our API 6D, Trunnion ball valves going though the hydrostatic test and the test will continue for 4 hours. We stride for customer satisfaction and do not have any complaints. Contact us for more info www.gvcintl.com

 

Cryogenic Ball Valves

Many times a customer will call and ask if we can offer any valves for cryogenic service. Cryogenic meaning very low temperatures. We can happily say that we do carry a few valves that are made for such services. Companies that work with LNG (Liquified Natural Gas), oxygen, helium and such are the most common clients that we have that need these specific valves. What makes cryogenic valves different than standard valves? This is possibly one of those most frequent questions asked, and the answer has to do with the temperature. A cryogenic ball valve can fully work in temperatures as low as -320 degrees Fahrenheit and at pressure ratings as high as 750 psi. 

GVC Valves series FS525, FS600, YFS and our 790 are all compatible with cryogenic conditions. To learn more please visit our website. 

https://www.globalvalveandcontrols.com/products_flanged_ball_valves.html

 

Series FS52533HGTE

1, 2 or 3 piece Flanged Ball Valves

Flanged Ball Valves

In the world of valves there is always so many to choose from. Flanged ball valves, Threaded ball valves and the list goes on! Other things you must know when calling in for a quote is the size, trim, material, reduced or full port of the valve and most importantly what the valve will be used for. When you have finally decided that you need a flanged ball valve for your application, you will need to decide if you will want a 1, 2 or 3 piece valve. You will make a decision based on cost, maintenance and if it will need to be automated.

First, lets take a look at a one piece flanged ball valve. Contrary to what others say, a 1 piece design ball valve or unibodies are not always the cheapest and you can automate any flanged ball valve with a mounting pad. These valves are not repairable so if one breaks you will need to replace the whole valve which is time and money. If you are looking into a 1 piece flanged ball valve, be sure to check out our Series FS or http://gvcintl.com/files/GVC%20Series%20FS.2011.pdf

A 2 piece and a 3 piece ball valve was definitely designed with maintenance in mind as it can be easily cleaned. The biggest difference between the two is that the 3 piece can be taken out of line without affecting the two end caps while the 2 piece can not. As far as cost, a 3 piece is more expensive up front but in the long run it could be a wiser choice as the seats and seals are replaceable and with a 2 piece you will need to replace the valve entirely if there are any issues. If you are looking for a 2 piece flanged ball valve, take a look at our Series CFS, FS600, or

http://gvcintl.com/files/GVC_Series_CFS.pdf

http://gvcintl.com/files/GVC_Series_FS600.pdf

If you are looking for a 3 piece or a 3 piece in Trunnion take a look at http://gvcintl.com/files/000%20GVC%20SERIES%202T-3T%20Secured%20o.pdf

Source: Valve MD For more information on valves please visit our catalog page here: http://gvcintl.com/catalog.html

Flanged Ball Valves 2" and 3" ANSI 600

Flanged Ball Valves 2″ and 3″ ANSI 600

 

Keeping your valves in check

Purchasing valves can be a major headache for some. For starters, one must know what kind of valve they are in need of and whether or not it fits their application. The following questions should be asked in order to find the proper valve;

–          What is the media?

–          What is the temperature?

–          What is the pressure?

–          Is it an open or closed position?

From there, the manufacturer will have a better idea of what the end user is really looking for. Many times, the manufacturer will find an error and will need more information to provide the best valve.

Once the valve is picked up and has landed in the end users hands, maintaining the valve is the next step. Many people think that once a valve has arrived it is placed in line right away, but this is not the case. Many steps are taken to insure the end user has received the order as they will have many shipments in one day. Step such as;

–          Ensure the valve, actuation and valve control accessories bill of materials matches the end user’s specification sheet.

–          The exterior of the valve and components checked to make sure it was not damaged in transportation

–          Ensure the valve process connections are covered (See article for more details)

Once the valve is “in line”, “stroking the valves and applying general-purpose lubrication at least once a month provides longer-term benefits in the functioning of in line valves”.

The incidence of leaking valves immediately following installation occurs too often, with the blame placed on the valve and its manufacture instead of the end user’s misapplication.” Making sure to follow policy and procedure and taking preventative steps will help get the right valve for the right job without any problems.

Read more at: http://www.pumpsandsystems.com/valves/july-2016-follow-these-tips-extend-life-your-valves

 

trunnion-ball-valves

24: ANSI 150 Trunnion Ball Valves (GVC)

API 6D Valves in line (GVC)

API 6D Valves in line (GVC)

 

Lubricants for Your Valves’ Gearbox

Theory: Cold weather dictates a different type of lubricant to avoid seizure and promote proper function inside the gear housing.

Global Valve and Controls states, “in order to have a proper functioning valve it is necessary to use the correct grease inside the gear housing.”

In a case study where non-cold rated grease is applied to a valve that is heading to Wyoming, where the weather can be frigid seven months out of the year; the likelihood of the valve seizing becomes increased and the average lifespan potential will decrease.

Aftermath: It is a wise decision to consider the environment that your purchased valve will be applied to. With Global Valve and Controls, these are questions we ask our customers to protect their investment in order to increase the longevity of their valve; like a vehicle, it is important to use the recommended lubrications and oils to ensure proper performance. Valves are the same way. Moving parts need the correct lubrication to operate proficiently.

Fact: Materials such as grease or oil, are affected greatly by weather, hot and cold. However, lubricants can be engineered to withstand various environments by being structured to hold their viscosity.

Global Valve and Controls Series CFS

Let’s take a look at the  CFS valves. What are they? What are they used for? What sizes are available, materials, I promise all your questions will be answered right here, and if they are not, well now you know who to contact.

The CFS is one of our widely used ball valves; it is used in a wide variety of industries such as oil/gas, petrochemical , pulp and paper , skid package equipment. If you are wondering what is so special about this particular valve. I would say it is considered a high quality, low maintenance ball valve and the price is very competitive compared to other brands. Take a look at some quick facts:

  • Sizes 2″ – 12″ ANSI Class 150-300
  • 2-Piece Body Floating Flanged Design, Full, or Reduced Port
  • Raised Face and Ring Type Joint Ends (RTJ)
  • Self-cleaning, Leak Tight Slotted Seat Design
  • NACE MR0175 Approved
  • Design and Tested to API 6D
  • Fire Tested according to API 607 Standards
  • Floating Ball Design prevents Cavity Pressure Build-up while the Valve is open
  • Wide Variety of Exotic Alloys for Body and Trim
  • Wide Choice of Seat Material (TFM Standard)

Flanged Ball Valves

 

Global Valve and Controls Media Containment Bonnet

Global Valve and Controls Media Containment Bonnet

Global Valve and Controls strive to provide earth friendly options, especially the containment of fugitive emissions being released in the earth’s atmosphere.  Over 44% of a plant’s expense, is due to leaking valves and the replacement of them because of old technology.   GVC has a new technology to lower this expense by a substanial decreased cost of ownership.

GVC has been manufacturing an accessory, the Media Containment Bonnet, since 2004.  The MCB is unique because of the installation, maintenace and application, as an option to our ball valves. The following highlighted reasons to incluse this accessory for $300 – $500.00 at time of purchase of the ball valve series are as follows:

  • Increases the longevity of the ball valve.  A standard increased life expectancy of a leaking ball valve, with the GVC MCB application, is an extra three years.
  • No down time due to the shut down of a plant or pipeline because of  the removal of a leaking valve. Within 10 mins, the MCB is installed with no tools other than a wrench is necessary.

If you are  interested in an instructional video or a lunch and learn instructional demonstration, please call Global Valve and Controls at 1-866-965-8GVC (482) or email Lparker@gvcintl.com.

Media Containment Bonnet

http://gvcintl.com/products_valve_flow_control.html